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Samsung foundry ‘relief pitcher’ Han Jin-man vows to improve 2-nm yields

Samsung will pursue a 'two-track' strategy to narrow the tech gap with TSMC and fend off fast follower SMIC

By Dec 09, 2024 (Gmt+09:00)

4 Min read

Han Jin-man, Samsung's new foundry chief
Han Jin-man, Samsung's new foundry chief

Samsung Electronics Co.'s new contract chipmaking business chief said on Monday he will go all-in to improve the company’s advanced 2-nanometer chip processing technology and secure more clients to take on foundry rival Taiwan Semiconductor Manufacturing Co.

In his inaugural message to Samsung employees as head of its foundry business, Han Jin-man said he will pursue a “two-track strategy” to narrow Samsung's technology gap with TSMC and fend off competition with fast followers, including China’s Semiconductor Manufacturing International Corp., better known as SMIC.

Samsung, the world’s No. 1 memory chipmaker, last month promoted Han, executive vice president of its US semiconductor business, to president and named him to lead its foundry business, which has been incurring sizable losses for years.

Han previously worked in design teams for DRAM and flash memory and led solid-state drive development and strategic marketing.

Samsung's advanced foundry process node road map, unveiled at Samsung Foundry Forum 2024 in San Jose, California 
Samsung's advanced foundry process node road map, unveiled at Samsung Foundry Forum 2024 in San Jose, California 

The new Samsung foundry leader will be tasked with securing large companies such as Qualcomm, AMD and Nvidia as its clients.

‘RELIEF PITCHER’

The South Korean tech giant last month reshuffled its top brass in a sweeping move as it faces an uphill battle against memory rival SK Hynix Inc. and foundry rival TSMC.

Samsung also created the chief technology officer (CTO) position for its foundry business to bolster its contract chipmaking business.

(Graphics by Dongbeom Yun)
(Graphics by Dongbeom Yun)

Nam Seok-woo, the new foundry CTO, was previously president and head of FAB Engineering & Operations. Samsung said he is an expert in semiconductor process development and manufacturing with extensive experience in memory process and foundry manufacturing technology.

Nam and Han, Samsung’s two foundry chiefs, will be charged with closing Samsung’s gap with foundry leader TSMC.

RAMP-UP OF 2-NANOMETER PROCESS NODE PRODUCTION

On Monday, Han said he will focus on improving the yield of its cutting-edge 2-nm process and expanding clients for mature processes.

He also stressed the importance of a “rapid ramp-up" of foundry production using the 2-nm process.

TSMC is the world's top foundry player
TSMC is the world's top foundry player

"Although we were the first to transition to the gate-all-around (GAA) process, we still have significant shortcomings in commercialization,” he said.

In June 2022, Samsung became the first chipmaker to mass-produce 3-nm chips using its GAA technology.

In the foundry market, however, Samsung is struggling to catch up with TSMC, whose clients include Nvidia, Google and Apple.

According to market research firm TrendForce, TSMC's foundry market share rose to 64.9% in the third quarter from 62.3% in the second quarter of this year.

TSMC is reported to be starting mass production of 2-nm products next year, further solidifying its lead.

A researcher in a Samsung Electronics chip clean room
A researcher in a Samsung Electronics chip clean room

CHASED BY FAST FOLLOWERS

While fighting an uphill battle against TSMC, Samsung is also witnessing the emergence of fast followers.

Industry observers said Samsung faces growing competition from Chinese players like SMIC, whose market share gap with Samsung has narrowed to 3.3 percentage points in the third quarter from 5.8 percentage points in the previous quarter.

To improve the profitability of its foundry business, which has been posting quarterly losses of more than 1 trillion won ($700 million), Samsung plans to expand its client base for mature processes of 10 nm and above.

As part of such efforts, Samsung revamped its foundry organization, replacing executives in its design platform development team to hold them accountable for the low production yields of its mobile processor, Exynos 2500.

Samsung's foundry business sales by application
Samsung's foundry business sales by application

Earlier, Samsung planned to equip its Galaxy S25 smartphone due out next year with Qualcomm Inc.’s Snapdragon 8 and Samsung’s Exynos 2500. But it changed its plan and decided to rely solely on the Snapdragon 8 Series for the Galaxy S25.

Last year, Samsung said it aims to move to more advanced 1.4-nm chip processing technology by 2027.

Chipmaking processes carry a numerical label that loosely denotes the size of the transistors that can be packed on a chip. The number refers to the thickness of the circuitry that can be drawn on the transistor. The lower the number, the more advanced the technology.

With demand for high-performance chips rising, competition for technology advancement is also fierce, particularly between TSMC and Samsung.

While Samsung’s production tech is based on GAA transistor architecture for its microfabrication process, TSMC mainly uses a different technology in the fin field-effect transistor (FinFET) structure.

Write to Chae-Yeon Kim at why29@hankyung.com
In-Soo Nam edited this article.
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