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Petrochemicals

GS Caltex seeks balanced growth with $2 billion new olefin complex

The new facility, MFC, features a flexible design to handle various feedstock, meaning enhanced profitability

By Nov 11, 2022 (Gmt+09:00)

3 Min read

GS Caltex's new olefin production facility, MFC, in Yeosu, South Korea
GS Caltex's new olefin production facility, MFC, in Yeosu, South Korea

GS Caltex Corp., South Korea’s second-largest oil refiner, said on Friday it has completed the construction of a 2.7 trillion won ($2 billion) olefin production facility – a key milestone for the company’s non-refining business as it seeks balanced growth.

GS Caltex – a 50-50 joint venture between US energy company Chevron Corp. and Korea’s GS Energy Corp., a GS Holdings subsidiary, – said the investment represents its single largest spending on an olefin plant, known as a mixed feed cracker (MFC), aimed at securing a future growth driver.

The project is a key part of GS Caltex’s strategy to bolster its position as a global leader not just in oil refinery but also in the petrochemical industry, it said.

With the completion of the MFC, GS will have an annual production capacity of 750,000 tons of ethylene, 500,000 tons of polyethylene, 410,000 tons of propylene, 240,000 tons of mixed C4 raffinate, which is produced through the cracking of hydrocarbons, and 410,000 tons of pyrolysis gasoline, a naphtha-range product.

“The MFC will expand our petrochemical lineup from aromatics to olefins to create a more balanced business portfolio. It will also enhance our presence in the global market,” the company said.

GS Caltex CEO Hur Sae-hong
GS Caltex CEO Hur Sae-hong

Among major olefin products is ethylene, a feedstock that goes into making a vast range of everyday chemical products, such as plastics, synthetic rubber, building materials, adhesives and paint.

GS held a ceremony for the construction of the MFC facility located near its second refinery plant in Yeosu, South Jeolla Province, attended by Chief Executive Hur Sae-hong, Honorary Chairman Hur Dong-soo, GS Group Chairman Huh Tae-soo, provincial Governor Kim Young-rok and Park Il-jun, second vice minister of trade, industry and energy.

ADVANCED FACILITY TO CUT CARBON EMISSIONS

GS Caltex said the new plant is more advanced than existing naphtha cracking facilities, called NCC. The MFC can process various raw materials such as liquefied petroleum gas (LPG) as well as naphtha.

The company said it has installed five heating furnaces with an annual capacity of 150,000 tons each, at the MFC to convert raw materials into olefin products through thermal decomposition.

To handle large quantities of ethylene produced at the plant, GS Caltex has established a new high-density polyethylene (HDPE) processing facility.

GS Caltex's MFC process in comparison with existing cracking facilities
GS Caltex's MFC process in comparison with existing cracking facilities

The advanced MFC plant will help reduce energy use by 10% compared with existing petrochemical facilities, GS said, adding that the company expects to slash carbon emissions by about 760,000 tons annually.

“The completion of the MFC facility is an important turning point in terms of our growth potential and diversification into the non-refining business,” said CEO Hur.

In an interview with The Korea Economic Daily last month, the CEO said he expects global oil prices to remain elevated for a protracted period due to geopolitical tensions, hurting its petrochemical business.

Korea’s four major oil refiners – SK Innovation Co., GS Caltex, S-Oil Corp. and Hyundai Oilbank Co. – collectively posted record operating profits in the first half, largely driven by higher crude prices.

In the first six months of this year, GS Caltex posted 3.21 trillion won ($2.23 billion) in operating profit, an all-time high. But its second-half outlook is grim, weighed down by its petrochemical business, which posted a 28.7 billion won loss in the first half.

Write to Ik-Hwan Kim at lovepen@hankyung.com
In-Soo Nam edited this article.
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